Over Molding Hyderabad
Tek4s provides professional over molding services to combine multiple materials into a single, integrated component. This process enhances functionality, aesthetics, and ergonomics by molding soft polymers over rigid substrates. Ideal for grips, handles, seals, and consumer products, Tek4s’ over molding services ensure precise adhesion, material compatibility, and dimensional stability for both prototype and production requirements.
Over Molding Services at Tek4s
Over Molding is a specialized injection molding process where one material is molded over another substrate, creating a composite part with improved performance and appearance. Tek4s delivers end-to-end over molding services—covering material selection, tooling design, and production—ensuring excellent bonding and repeatable quality.
Engineering Capabilities
Our engineering team designs parts for effective adhesion between base and overmold materials. Using simulation software, we analyze flow characteristics and bonding temperatures to prevent delamination, air entrapment, or uneven thickness.
Applications
Tek4s’ over molding process is ideal for:
Ergonomic grips and handles
Vibration-damping mounts
Waterproof seals and enclosures
Consumer electronic housings
Automotive interior parts
Materials
We work with combinations such as PC + TPE, ABS + TPU, Nylon + TPE, and metal + plastic hybrids. Each pairing is validated for adhesion, durability, and temperature resistance.
Tooling & Equipment
Tek4s utilizes specialized molds designed for multi-shot or insert over molding, depending on the component design. The process is carefully controlled to ensure that material flow and bonding occur at the right temperature and pressure.
Quality & Process Control
We perform adhesion testing, hardness verification, and surface inspection on all parts. The result is a high-quality, integrated product that eliminates secondary assembly and enhances functionality.
By combining advanced molding expertise with material science, Tek4s offers over molding services that deliver aesthetic appeal, mechanical strength, and cost efficiency—all under one roof.