Aluminum Extrusion Hyderabad
Tek4s offers custom aluminum extrusion services for high-precision profiles, components, and assemblies. Our extrusion capabilities support a wide range of alloys and cross-sectional geometries tailored for automotive, industrial, and architectural applications. With in-house design, tooling, CNC machining, and finishing capabilities, Tek4s provides end-to-end solutions ā from die design and extrusion to anodizing and assembly. We ensure dimensional accuracy, superior surface finish, and mechanical performance in every profile produced.
Aluminum Extrusion Services at Tek4s
Aluminum extrusion is a highly efficient process for creating long, uniform profiles with consistent cross-sections, offering outstanding strength-to-weight ratios and design flexibility. At Tek4s, we specialize in delivering custom aluminum extrusions for clients across automotive, industrial, aerospace, consumer products, and architectural sectors.
1. The Extrusion Process
Aluminum extrusion involves forcing preheated aluminum billets through a custom-designed die, forming continuous profiles with the desired cross-section. The extruded sections are then cooled, straightened, aged, and cut to length.
At Tek4s, we combine engineering precision and advanced process control to produce extrusions with consistent dimensions, excellent surface finishes, and tight tolerances.
2. Design and Tooling Expertise
Our in-house design engineers collaborate closely with clients to create extrusion profiles optimized for manufacturability, functionality, and performance. Using 3D CAD and FEA tools, we validate designs for stress, thermal expansion, and mechanical strength before tooling begins.
The extrusion dies are manufactured using CNC machining and EDM processes, ensuring accuracy and long tool life.
3. Alloy and Profile Capabilities
Tek4s works with a variety of aluminum alloys (6xxx, 7xxx, and 1xxx series), each chosen based on strength, corrosion resistance, or formability. We can produce extrusions ranging from simple round tubes and flat bars to highly complex multi-cavity and heat-dissipating designs.
4. Secondary Operations and Finishing
Beyond extrusion, Tek4s offers complete value-added services, including:
CNC machining, drilling, and tapping
Bending and forming for curved profiles
Anodizing, powder coating, and polishing
Assembly and packaging for ready-to-use components
These post-extrusion operations are performed under one roof, ensuring total control over quality, fit, and finish.
5. Applications
Our aluminum extrusions serve in:
Automotive: Heat sinks, structural frames, crash management systems
Industrial: Machine enclosures, conveyor systems, extruded housings
Electronics: Enclosures, heat exchangers, and cooling systems
Construction: Architectural panels, curtain walls, door and window frames
6. Tek4sā Advantage
Tek4s offers end-to-end extrusion solutions, from die design and production to machining and finishing. Our engineers ensure dimensional precision through continuous inspection and automated measurement systems.
Whether you require a prototype extrusion or large production quantities, Tek4s ensures consistent quality, superior performance, and on-time delivery.