Insert Molding Hyderabad
Tek4s offers insert molding services to integrate metal or plastic inserts into molded components, improving strength and functionality. Our precision-controlled molding process ensures perfect encapsulation and bonding between the insert and plastic matrix. Tek4s’ expertise supports custom inserts, threaded fittings, and electronic components, ideal for automotive, electrical, and industrial applications.
Insert Molding Services at Tek4s
Insert Molding is a precision manufacturing technique that embeds inserts—typically metal or engineered plastic—into a mold before injecting molten plastic around them. Tek4s provides advanced insert molding solutions that enhance mechanical performance, reduce assembly costs, and ensure long-term reliability.
Process Overview
Insert Preparation: Inserts are cleaned and pre-heated to promote adhesion.
Mold Setup: Inserts are accurately placed in the mold using robotic or manual loading.
Injection Process: Molten plastic is injected around the insert, forming a secure mechanical and chemical bond.
Ejection & Finishing: The molded part is cooled, ejected, and trimmed for final inspection.
Advantages
Enhanced structural integrity
Elimination of secondary assembly
Improved electrical and mechanical performance
Reduced overall weight and cost
Applications
Tek4s’ insert molding services are widely used in:
Automotive fasteners and bushings
Electronic connectors
Medical instruments
Mechanical couplings
Consumer product housings
Material & Tooling
We work with metals such as brass, stainless steel, and aluminum, as well as thermoplastics like Nylon, ABS, and PEEK. Our in-house tooling ensures inserts fit precisely, preventing misalignment or material flash.
Quality Assurance
Each insert-molded part undergoes pull testing, adhesion analysis, and dimensional inspection. Tek4s maintains process traceability, ensuring repeatability across all production runs.
Through engineering precision, material expertise, and controlled processes, Tek4s provides insert molding solutions that reduce assembly complexity while enhancing product strength and reliability.