Our Reverse Engineering Services

1. 3D Scanning & Digital Modeling

At Tek4s, we specialize in 3D scanning and digital modeling to capture precise geometries, dimensions, and details for a wide range of applications. This technology enables us to create high-fidelity 3D models that support various manufacturing and design processes.

High-Precision 3D Scanning

• Our high-precision 3D scanning services capture fine details, surface geometry, and dimensions of physical objects. This scanning technology provides accurate, real-time data, ensuring that even the most intricate features of your parts are digitally replicated. This is especially beneficial for parts that cannot be easily measured using traditional methods, enabling you to achieve superior accuracy.

CAD Model Reconstruction

• We use the latest technologies to convert scanned data into parametric and non-parametric 3D models. This process involves creating CAD models from point clouds generated by the 3D scanning process. The resulting digital models are fully editable, allowing for design iterations, improvements, and customization based on the exact shape and geometry of the original part.

Point Cloud & Mesh Generation

• Once the 3D scan is completed, we convert the raw point cloud data into usable CAD formats such as mesh files. This data is essential for creating accurate digital representations of your parts. The process involves smoothing the data and converting it into forms that can be directly used for design and analysis in CAD software.

Surface & Solid Modeling

• We create fully editable surface and solid models for your parts, which are ideal for redesign and modifications. These models provide a high level of detail, allowing for comprehensive alterations or improvements. Whether you are enhancing an existing product or developing new components, our 3D models can be easily modified to meet your specific requirements.

2. Reverse Engineering & Manufacturing Support

Our Reverse Engineering services are designed to help you reproduce or improve parts, components, or systems that are no longer available, outdated, or need optimization for modern manufacturing.

Reverse Engineering for Spare Parts

• We specialize in reverse engineering components that are no longer in production. Whether it’s machinery, industrial components, or legacy parts, our team can scan and recreate these items in a digital format, enabling you to reproduce spare parts without relying on outdated production methods. This allows you to keep your operations running smoothly, even when original parts are unavailable.

Upgrading Outdated Designs

• If your product designs are outdated, we offer upgrading services to enhance efficiency, durability, and manufacturability. Using advanced reverse engineering techniques, we analyze existing designs and suggest improvements to ensure the parts are optimized for modern production methods, reducing costs and improving functionality.

Material & Structural Analysis

• Our team performs material and structural analysis on scanned components to understand the materials used and the structural integrity of parts. This is essential for accurate reproduction and ensuring the new parts match the durability and functionality of the originals.

Manufacturing Support

• We support your manufacturing processes by creating technical drawings, 2D drafts, and Bills of Materials (BOM). This documentation is crucial for manufacturing operations, helping ensure accuracy, standardization, and efficient production of parts. By providing detailed specifications, we help bridge the gap between the digital model and physical production.

3. Reverse Engineering for Industrial Machinery & Tools

Our expertise extends to reverse engineering for a wide variety of industrial machinery and tools. We provide solutions for machine components and tooling that enhance the performance and extend the lifespan of your equipment.

Machine Component Reconstruction

• We specialize in the reverse engineering of essential machine components, such as gears, shafts, housings, and other parts. Whether these components are out of production or require redesign, we can reconstruct them with precision, ensuring that your machinery functions as intended with minimal downtime.

Tool & Die Reverse Engineering

• For industries reliant on molds, dies, jigs, and fixtures, we offer reverse engineering services to recreate these tools with high precision. By scanning and modeling the tools, we can help you replace or upgrade your toolsets, improving their performance and reducing the cost of tool replacement.

Customization & Retrofitting

• We offer customization and retrofitting services to adapt older designs to new manufacturing processes. This ensures that even legacy machinery and equipment can be updated to meet modern standards, improving performance, efficiency, and compatibility with current production methods.

Wear & Failure Analysis

• We conduct wear and failure analysis to identify weak areas in your components or tools. By understanding where and why failures occur, we can recommend design changes to improve performance and extend the lifespan of your tools and machinery.

4. Reverse Engineering for Sheet Metal & Plastic Components

For sheet metal and plastic components, our reverse engineering services ensure that your parts are accurately replicated or redesigned to improve functionality and manufacturing efficiency.

Plastic Injection Molding Reverse Engineering

• We specialize in scanning and redesigning plastic parts for injection mold production. Our services allow us to create highly accurate digital models of plastic components, which can be directly used to manufacture new injection molds. This helps reduce tooling costs and ensures that your plastic parts meet the required standards for production.

Sheet Metal Component Reverse Engineering

• We help optimize metal forming and stamping designs by reverse engineering sheet metal components. This process allows us to improve part designs for better material usage, faster production cycles, and more precise forming operations.

Rapid Prototyping & 3D Printing Support

• We provide rapid prototyping and 3D printing support to quickly create prototypes for validation and testing. Using the digital models created during reverse engineering, we can produce physical prototypes that allow you to test fit, function, and form before committing to full-scale production.

5. Reverse Engineering for Electronics & PCB (Printed Circuit Board) Design

We also specialize in reverse engineering electronic components, including circuit boards and embedded systems, to help you replicate or redesign critical parts for your electronics applications.

Circuit Board Scanning & Analysis

• We offer circuit board scanning and analysis services, allowing us to recreate PCB layouts and schematics. By scanning existing PCBs, we can capture the design and create new boards or improve existing ones.

Component-Level Reverse Engineering

• We reverse engineer electronic components at the component level, identifying and replicating electronic parts for your needs. This is particularly useful for parts that are obsolete or difficult to source, ensuring you can maintain and upgrade your electronic systems.

Firmware & Software Extraction

• Our team specializes in firmware and software extraction, enabling us to recover and optimize embedded system designs. We extract software from older systems, analyze it, and make enhancements, ensuring your systems remain functional, up-to-date, and compatible with modern technologies.

Industries We Serve

Our Reverse Engineering Services cater to diverse industries, including:

✅ Automotive – Re-engineering vehicle components, spare parts, and tooling

✅ Aerospace – High-precision reconstruction of aircraft and defense components

✅ Manufacturing – Reverse engineering heavy machinery and production tools

✅ Medical Devices – Design optimization for surgical tools and healthcare equipment

✅ Electronics – PCB and micro-component reverse engineering for product replication

✅ Heavy Engineering – Large-scale industrial part reproduction and equipment retrofitting

✅ Consumer Goods – Optimizing product designs for better manufacturing efficiency

Benefits of Our Reverse Engineering Services

✅ Accurate & Fast Digital Replication – High-precision scanning for detailed and reliable models

✅ Cost-Effective Part Manufacturing – Reducing dependency on expensive OEM parts

✅ Improved Product Performance – Identifying and enhancing weak design areas

✅ Seamless CAD Integration – Compatible with SolidWorks, AutoCAD, CATIA, Siemens NX, and other software

✅ Extended Equipment Lifecycle – Helping maintain and upgrade aging machinery

✅ Reduced Downtime & Production Delays – Fast solutions for spare part replication and design upgrades

Why Choose Us?

✔ State-of-the-Art 3D Scanning & CAD Technology – Ensuring high accuracy in model reconstruction

✔ Expert Team with Decades of Experience – Skilled engineers specializing in mechanical and product design

✔ Custom Solutions for Every Industry – Tailored services based on specific project requirements

✔ Quick Turnaround & Reliable Support – Delivering precise models with fast response times

✔ End-to-End Design & Manufacturing Assistance – Supporting you from concept to final production

Get in Touch

Looking for high-precision reverse engineering solutions? Contact us today to discuss your requirements. Our experts will help you recreate, optimize, or modernize your products and components with accuracy and efficiency.